Ceramic Fiber Module
The ceramic fiber module is made of ceramic fiber needle-punched blankets of corresponding materials, processed on special machinery according to the structure and size of fiber components. Folded blankets will squeeze each other tightly in different directions after unbundling without gaps;
1. The lining body does not need to be dried and maintained, and can be put into use immediately after installation;
2. Simplify and speed up kiln construction
3. Improve the integrity of the furnace lining
Product Description
In the process of processing, it maintains a certain proportion of compression to ensure that after the wall lining of the ceramic fiber modules is built, due to the expansion of each ceramic fiber module in the same direction, the ceramic fiber modules are squeezed into a seamless gap. As a whole, the ceramic fiber modules can be directly fixed on the steel plate of the industrial furnace shell through various forms of anchors.
Application
As an excellent thermal insulation material, it can be used on the outer wall and roof of the tunnel kiln, which can effectively reduce energy loss, improve energy utilization efficiency, reduce the temperature of the outer surface, and improve the working environment.
The petrochemical industry typically uses high temperature furnaces and burners to supply heat or carry out reaction processes. It can be used as a heat insulation layer to effectively prevent heat loss, improve heating efficiency, and ensure the stability and safety of the burner.
It can be used in the lining of glass furnaces, and the ceramic fiber modules can withstand high temperatures while maintaining structural stability and durability, thereby protecting the metal shell of the furnace from high temperature erosion.
- Technical Sheet
- Production Process
- Packing & Shipping
| Brand&Properties | STD Module | HP Module | HZ Module | |
|
ChemicalComposition(%)
|
Al₂O₃ | ≥44 | ≥45 | ≥34 |
| SiO₂ | ≥52 | ≥54 | ≥50 | |
| Fe₂O₃+TiO₂ | ≤1.0 | ≤0.5 | ≤0.5 | |
| ZrO₂ | – | – | ≥15 | |
| K₂O+Na₂O+Fe₂O₃ | ≤1.0 | ≤0.2 | ≤0.2 | |
| Bulk Density (kg/m3) | 220 | 220 | 220 | |
| Specification Temp. (℃) | 1260 | 1350 | 1430 | |
| Linear Shrinkage after Heatin（%） | 1000℃X24h≤2.5 | 1000℃X24h≤2.5 | 1000℃X24h≤3.5 | |
|
Thermal Conductivity(w/m.k)
|
400℃ | 0.09 | 0.101 | 0.118 |
| 500℃ | 0.119 | 0.12 | 0.149 | |
| 600℃ | 0.152 | 0.175 | 0.172 | |
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More Information About Jucos Ceramic fiber module
JUCOS providing high grade insulation thermal material, refractory raw material,refractory brick and monolithic refractories to globe industrial high temperature furnace. Focus on refractory material selection,technical solutions,supplying,repairing,construction.
China leading refractory supplier with competitive price and reliable quality.
A1:The ceramic fiber module will produce fine particles during processing and use. If it is directly inhaled or exposed to the air, it may cause certain risks to the human respiratory system. Therefore, appropriate protective measures should be taken when using ceramic fiber modules to ensure safe operation.
A2:The high temperature temperature range of ceramic fiber modules is usually between 1000°C and 1400°C, depending on the type of material and manufacturing process.
A3:Yes, they are generally easy to machine, cut and install. Damaged or worn modules can be maintained and replaced relatively easily.
A4:Choosing the right ceramic fiber module requires consideration of several factors, including application temperature, corrosion resistance, size and shape, and more. It is recommended to consult with a professional supplier or manufacturer, and choose the most suitable ceramic fiber module according to the specific use conditions and needs.